exploding batteries
#8
My apologies for coming late to the party.

I'm sorry to hear that the batteries are exploding in a Clusterboard, but that actually confirms the earlier analysis peformed in the already mentioned other forum thread.  As @poVoq already explained, the more SOPine modules are installed in a Clusterboard, the higher the chance their combined outputs will overpower the batteries and start charging them, causing issues.  This applies particularly when the installed batteries become older and their voltage drops.

By the way, please keep in mind that neither rechargeable AA batteries are supposed to be installed in a Clusterboard, nor the power provided by the installed SOPine modules would be suitable to charge such batteries.  Mind you, up to this point it was all about installing and using only the SOPine modules.

After looking into the SOEdge schematic, I can confirm that installing SOEdge modules in a Clusterboard makes things much, much worse.  According to the SOEdge schematic, 5 V provided by the Clusterboard (mind you, it's up to 15 A at 5 V) is connected on the SOEdge directly to the VCC_RTC input of the RK809 PMIC.  The VCC_RTC input is also connected directly to the pin #197 of the SOEdge's edge connector, which, using the SOPine schematic and the Clusterboard schematic as references, leads directly to the positive terminal of the Clusterboard's battery pack.  This is obviously really bad. Sad

In a few words, having even a single SOEdge installed in a Clusterboard will surely make the installed batteries pop very quickly, just as reported by @alembiq.  As already described, installing even a single SOEdge module causes the entire power input of the Clusterboard (up to 15 A at 5 V) to be fed into the installed batteries.  As a result, you must not install batteries in a Clusterboard if any SOEdge modules are to be installed.

As already described, the other forum thread describes a few ways to fix this issue, but those apply only if no SOEdge modules are installed in a Clusterboard.  Furthermore, as already described, installing a SOEdge module causes the Clusterboard's 5 V supply to be fed back through the VRTC pin on the SO-DIMM sockets, possibly causing damage to the A64 SoCs on any installed SOPine modules.  According to the A64 datasheet, the absolute maximum voltage for the VCC-RTC power input of the A64 SoC is 3.6 V, which is way below 5 V that becomes present after installing a SOEdge module.

In a few words, unless there's something wrong or missing in the SOEdge schematic, it's clear that unmodified SOPine and SOEdge modules must not be mixed in an unmodified Clusterboard.  It should be possible to mix these two types of modules in a single Clusterboard, but only if each SOEdge module is modified not to feed 5 V back into the pin #197 of its edge connector, or if the Clusterboard is modified to split the VCC-RTC supply between the SO-DIMM slots into two separate, fixed-size groups.  Also, if you want to use batteries as the RTC backup for the installed SOEdge modules, different hardware fixes need to be applied to the Clusterboard.

Of course, it's also possible that I've missed something obvious and important, so please free to provide corrections.
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Messages In This Thread
exploding batteries - by alembiq - 06-10-2021, 12:43 PM
RE: exploding batteries - by poVoq - 06-11-2021, 03:42 PM
RE: exploding batteries - by alembiq - 06-14-2021, 12:52 PM
RE: exploding batteries - by poVoq - 06-14-2021, 07:03 PM
RE: exploding batteries - by alembiq - 06-15-2021, 12:33 AM
RE: exploding batteries - by KC9UDX - 06-14-2021, 02:13 PM
RE: exploding batteries - by poVoq - 06-15-2021, 05:42 AM
RE: exploding batteries - by dsimic - 07-07-2021, 11:12 PM
RE: exploding batteries - by alembiq - 08-06-2021, 08:22 AM
RE: exploding batteries - by poVoq - 09-26-2022, 06:50 AM

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